| |
CHLORINE
Handling, Storage, Safety, Testing and
Monitoring Devices |
| |
Chlorine
is highly hazardous and virulent
in nature. Therefore, exceptional
precaution is to be taken
in areas where Chlorine is
stored and handled. Exposure
to even low concentration
of Chlorine gas for extended
periods can cause grave health
problems to Plant personnel.
Chlorine corrodes costly Plant
Machinery resulting in wastage
of time and money. Chlorine
leak never gets arrested by
itself, it only gets worse
if not properly corrected
in time.
The Chlorine
Handling, Storage, Safety,
Testing and Monitoring Devices
are designed by experienced
teams of Engineers to identify,
to prevent and to contain
most of the hazards related
to chlorine usage in any Chlorination
Plant. Thus improving safety
to men and materials. Also,
this facilitates ease of operation,
reliability and longevity
of the Plant machinery.
|
|
| |
| Handling
and Storage Devices |
|
| |
TONNER
ROLLER SUPPORTS OR TRUNNIONS
Function:
To hold the Ton Containers
securely in Place and also
to facilitate the Positioning
of Ton Containers, so that
the inbuilt Valves [Gas side
and Liquid Side] lie one over
the other vertically.
Material of Construction
: Body - Cast Iron,
Rollers - MS/CI, Bushes -
Brass.
|
|
| |
LIFTING
BEAM WIH ADJUSTABL HOOKS
Function
: To facilitate safe
Lifting of standard Ton Containers.
This holds the Ton Containers
securely whilst Hoist and
Trolley used to lift, place
and position the Ton Containers.
Material
of Construction :
MS.
|
|
| |
HOISTS
Function:
To Lift Containers securely.
Manual and Electric Hoist
are available. Normally, 2
Tons/2.5/3 Tons Chain Hoists
with 3mts lift are sufficient.
|
|
| |
TROLLEY
Function
: To handle / move
Containers alongwith the lifting
Beam and Hoist and/or Crane
type weighscale on Monorail.
The Trolley is normally Geared
Type. Manual or Electric
Trolley is available.
Normally, 2 Tons/2.5 Tons
Chain Hoists with 3mts lift
are sufficient.
|
|
| |
CRANE
TYPE WEIGHSCALE*
It
is fixed alongwith the Lifting
Beam and Chain Hoists so that
everytime the Container is
lifted the weight can be seen
/ read.
|
|
| |
PLATFORM
WEIGHSCALE WITH
DIAL INDICATOR*
It
is mechanical type weighscale.
Ton Containers are placed
on appropriately designed
Dormant Platforms. The weight
readings can be seen on Dial
Indicatros.
|
|
| |
PLATFORM
WEIGHSCALE WITH
ELECTRONIC INDICATOR
It
is Electronic Load Cell type
weighscale. It shows accurate
readings. The weighscale readings
can be seen on LED Display
at spot or at any remote panel
away from the platform. Also,
recording of weights with
a recorder [optional], provision
of low weight [empty] alarms
is possible.
|
|
| |
|
| |
CHLORINE
CYLINDER EMERGENCY KIT (KIT
A) / CHLORINE TON CONTAINER
EMERGENCY KIT(KIT B)
*
This
Emergency kit contains special
tools and tackles and step-by-step
Instruction Manual to handle
any type of leak in Chlorine
Containers. [Leaks in Chlorine
Valves, Leaks in Container
Body]
|
Very
essential to contain and
arrest Major Leaks. |
|
Should
be used by Trained Personnel
wearing Self Contained
Air Breathing Apparatus
or similar Breathing
Apparatus with breathing
time 30minutes or more. |
|
|
| |
CHLORINE
CYLINDER KEY
This
is a specially designed device
to Open and Close any Cylinder
Valve [IS:3224]. Only this
key should be used to open
/ close to prevent damage
to the Cylinder Valve.
|
|
| |
ADDITIONAL
[AUXILIARY] CYLINDER / TONNER
VALVE
This
is a specially designed Valve
which is connected in series
to the existing Cylinder Valve.
This valve can be used to
Shut-off / Isolate the Cylinder
incase the inbuilt Cylinder
Valve fails to close or passes.
Extremely useful device for
safety purpose.
|
|
| |
CHLORINE
LEAK DETECTOR (CHLORODETECT)
This
device senses Chlorine gas
leak in ambient air and gives
an alarm contact and also
contacts for operating Auto
Chlorine Gas Leak Absorption
System and / or other automatic
valves.
|
Range:0-5ppm,
0-10ppm and 0-50ppm. |
|
Comes
with Single Sensor or
Two Sensors |
|
Very
sensitive with very good
response time. |
|
Very
essential when Chlorine
Ton Container are used. |
|
|
| |
DOUBLE
STAGE SELF CONTAINED OPEN
CIRCUIT AIR BREATHING APPARATUS
For
Heavy toxic Leaks, firefighting,
very dusty atmosphere etc.,
these Self - Contained Air
Breathing apparatus are very
essential. They are needed
for saving precious life and
valuable equipments. They
are manufactured as per IS:
10245, Part-II. Available
in 30 minutes or 45 minutes
duration with all Mandatory
Test Certificates.
They
contain Air Supply
Cylinder [IS : 7285],
Cylinder Valve [IS : 3224],
Pressure Reducing Valve, Air
Hoses, Demand valve, Face
Mask, Pressure Gauge, Cylinder
Strap, Back Plate, Alarm Whistle,
and Harness Assembly.
Also
available, Positive
Airline Breathing Apparatus
with Cylinders and Portable
Trolley.
|
|
| |
EMERGENCY
EYE WASH AND
SHOWER*
Emergency
Eyewash and Shower (Hand Operated
or Pedal Operated - Combination
units) is required to protect
eye, face & skin from
chlorine contacts / chemical
splashes.
A
suitably located , properly
designed and maintained eye
wash or emergency shower is
vital to protect eye and the
face from chemical splash
with large volumes of clean
water. The deluge of water
dilutes and washes away harmful
material, thereby completely
eradicating chances of losing
vision and burn injuries.
Its uninterrupted flow of
smooth gushing water through
automiser is one of the few
reasons why it is being chosen
in industry.
It
is ISI marked and conforms
to IS : 10592, ANSI Z 358.1
DIN - 12899
Emergency
Eyewash and Shower comes in
highly visible yellow ABS
anti-corrosive plastic or
Stainless Steel SS 304 Grade.
|
|
| |
|
IS
: 10592 |
Water
Pressure |
Water
Flowrate required |
| Eye/Face
Wash units |
30 PSI
|
10 LPM |
| Shower
units |
30 PSI
|
110 LPM |
Combination
units |
40
PSI |
110
LPM |
Multiple
Nozzle
Decontamination units |
30 PSI |
110 LPM |
|
| |
|
Please
refer the affected person to
a Doctor incase of very high
level of contact and emergencies. |
|
| |
GAS
MASK WITH CANISTER*
The
Gas Mask with Canister
[also called as Gas
Mask Respirator]
is designed to enable the
wearer to breathe fresh air
in a contaminated atmosphere,
after absorption of impurity
of inhaled air by the chemicals
filled in the canister . These
are applicable for small leaks
only. The gas mask incorporates
exclusive design features
conforming to IS : 8523 :
1977. Canister type respirators
must never be used in atmosphere
containing less than 16% oxygen.
This
contains an airtight
face piece, breathing tube
and international colour coded
canister. The CANISTERS
are colour coded & Marked
for different type of gases
as under.
|
|
| |
| White |
Acid
gas, Chlorine Hydrogen sulphide
|
Yellow
|
For
Combination of Acid Gas &
Organic Vapour |
| Black
|
Organic
Vapour, smoke, & Tear Gas,
Tetra Ethyl Lead |
Brown
|
For
Combination of Acid Gas, Organic
Vapours, smoke & ammonia. |
| Green |
Ammonia
|
Red |
Universal
(For protection against Combination
Of Acid Gases, Organic Vapours,
Ammonia
And smoke).
|
|
| |
INSTANT
AIR RESUSCITATOR
In
accidents like inhalation
of toxic fumes, electric shock,
drowning, cardiac arrests,
excessive bleeding etc., the
central nervous system is
profoundly and dangerously
affected. At such times an
Intermittent Positive Pressure
Respirator is required to
provide emergency relief.
They
are designed for quick operation
in emergency situations. Resuscitators
are Portable, Easy to use,
manufactured as per IS : 13366
: 1992 Specifications.
HOW
TO USE:
1. Fix
face Mask properly on victims
mouth and Nose
2. Deflate the balloon with
your every inspiration
3. Let balloon inflate while
you inspire.
|
|
| |
WIND
SOCK*
This
is available in 2 feet diameter
and 6 feet length. Windsock
comes with fixing arrangements
and support stand for hoisting
the windsock on round frame
to the G.I pole with help
of ball bearing assembly for
easy movement of the windsock
in the direction of the wind.
Normally, it is located unhindered
at the top of the building,
for easy visibility.
Windsock
is extremely useful for Petrochemicals,
Refineries, Fertilizers Complex,
Pharmaceuticals, Paper Mills,
LPG Bottling plant and allied
Industries for Indication
of wind direction.
Incase
of emergencies arising out
of gas leakage in installed
plant or any neighbouring
plant, Windsock
indicates the direction of
the wind. The staff,
workers, surrounding people
should follow the direction
of wind.
In
case of fire the direction
and flow of fire can be judged
instantaneously, thereby helping
firefighters to fights fire,
saving lot of energy and quick
fire stoppage.
|
|
| |
OTHER SAFETY
DEVICES
| |
Ammonia
Torch with Dipping
Rod. To manually
identify the area
of Chlorine Leak. |
|
Full
Face Masks, PVC
Suit, Gloves and
Gum Boots. |
|
First
Aid Kit. |
|
Display
Charts. |
|
Moisture
Absorption Bottles. |
|
Portable
Air Compressors
to fill Air Cylinders
of Breathing Apparatus,
at site. |
|
*Comprehensive
Chlorine Tonner
Leak Absorption
System.
[Auto Chlorine
Leak Absorption
System (ACLAS)
or Scrubbing System].
Both Ton Containers
leak evacuation
and neutralization
or the evacuation
of leak in Chlorination
Ton Containers
Room / Chlorination
Plant Room and
neutralization
of the same, can
be designed and
implemented on
Turnkey basis
Chlorine
Tonner Leak Neutralisation
System.
[in Alkali Pit
or Tank] |
|
|
Control
Panel |
|
|
| |
| TESTING
& MONITORING DEVICES |
|
| |
FREE
RESIDUAL CHLORINE
ANALYSER WITH SENSOR
*
This
device can be used to continuously
monitor the Free residual
chlorine Levels. The signal
can be transmitted to operate
an Auto Flow Control Valve
or operate a shut-off Valve
or can be also recorded, as
applicable. ORP Sensor, Controller
and Transmitter are also available.
Manual
Free Residual Chlorine or
Total Chlorine test Kits [Range
- 0.05-0.5ppm, 0-1.0ppm, 0-5ppm,
0-50ppm, 0-100ppm], in the
from of Comparators,
Reagents, Chloroscope,
are also available.
|
|
| |
| *Detailed Write
- up / Separate Catalog can be
provided on request. |
|
| |